Quality control and inspection

Inserción de asas

Regarding quality control and inspection systems, AND&OR can offer a wide range of equipment thanks to its long experience in leak control,, for both blow molding and bottling production lines.

Our models process from 1,000 up to 48,000 bottles per hours (bph) controlling containers from 150 ml to 20 L.

Due to the great versatility of the equipment and its automatic calibration, AND&OR systems are today a reference in the market.

Leak testers for empty bottles
(pressure decay):

The linear leak testers are arranged in line over container’s conveyor can. They can be fitted with one or more heads, fixed or mobile, depending on the production required and bottle size.

Optionally weight control or camera vision systems are integrated in the leak tester machine.

Up to… Bottle Per Hour (BPH) 1000 2000 3000 4000 6000
Linear without structure LS1K LS5K LS8K
Linear with fix heads LS1E LS2E LS4E LS6E LS8E
Linear with mobile heads LS1-C1 LS2-C1C2

* Production reference for 1L bottle – To check other volumes, please contact AND&OR.

The rotary leak testers are generally set up in high production lines. Its simple, strong and high electronic technology design, make it very trustworthy, sensitive and precise, allowing productions rate up to 48,000 bph.

These leak testers machines can be equipped with extra features:

  • Camera vision systems
  • Simulation of leak for an automatic machine self-checking
  • Statistics download in USB memory
Up to… Bottle Per Hour (BPH) 8000 12000 16000 24000 32000 48000
Rotary leak testers LS8R LS12R LS16R LS24R LS32R LS48R

* Production reference for 1L bottle – To check other volumes, please contact AND&OR.

Up to… Bottle Per Hour (BPH) 8000 12000 16000 24000 32000 48000
Rotary leak testers LS8R LS12R LS16R LS24R LS32R LS48R

* Production reference for 1L bottle – To check other volumes, please contact AND&OR.

Leak testers for
filled bottles:

LT1

The leak tester for filled bottles works by applying lateral pressure on the bottle as it passes through the machine, calculating the corresponding pressure gradient.

  • Defects detection in cap, or incorrect capping
  • Bottle leak detection, in the cap area

Leak tester for closed bottles (vacuum decay):

VLS-R

This system makes leak control on closed bottles through vacuum decay test.
Product closure inside a hermetically sealed chamber on which the vacuum is created.

Capacities:

  • CHECK finishing, water tightness, resistance.
  • NOTICE for defective bottles continuity.
  • SELECT defective bottles for leakage, micro leakage.
  • VISUALIZE checking data and production.

Artificial vision systems

VA

360º artificial vision system guarantee the defects detection in plastic bottles, taps, handles and others.

The strictly studied optical design guarantees an optimum image quality with high quality and strength components, in an industrial environment condition, high speeds, and variable lighting and temperature conditions.

  • Flexible application
  • Easy configuration
  • Up to 6 inspection tools
  • Different defects types.
  • Inspection of various specific areas of bottles.

The artificial vision system can be integrated in leak testers, both linear and rotary.

Defects detected by artificial vision systems

CIRCULARITY

BLACK DOTS

NECK FLASH

INSIDE FLASH

BREAKS

LACK OF MATERIAL

BLACK DOTS

OVALIZATION

HORIZONTAL FLASH

VERTICAL FLASH

artificial vision for bottle defects detection

Leak and crack testers for 5 gallons containers (20l):

LS-GI

In case of large returnable containers (PET, PC), the machine is usually installed at the beginning of the line, after uncapping and previous washing.

Box weight tester:

CPL1

AND&OR box weight tester is appropriate to be installed at the end of the filling line, after the wrap-around machine or box packer.

It detects if there is any bottle missing inside the packed box, as well as if there is liquid missing in any bottle.

Why choosing our system?

  • Fully automatic system
  • Short payback

  • Improve the final product quality 

  • Easy adaptable to existing line

  • Quick change over

  • Automatic calibration system patented by AND&OR

Why choosing And&Or?

  • More than 34 years of experience

  • Customized projects adapted to your needs

  • Installations, partners, agents and references worldwide

  • After sales service guarantee

These systems can be equipped with extra control features:

  • Camera vision systems

  • Simulation of leak for an automatic machine self-checking.

  • Statistics download in USB memory. 

QUALITY CONTROL MACHINES

Linear leak Tester, without structure. Production rate: 1,000 BPH

LS1K

Leak tester LS1K performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 1 fix head, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 1,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

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Linear leak Tester, with fix head. Production rate: 1,000 BPH

LS1E

Leak tester LS1E performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.
This leak tester, with 1 fix head, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 1,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD
VIDEO

Linear leak Tester, with fix heads. Production rate: 2,000 BPH

LS2E
Leak tester LS2E performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 2 fix heads, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 2,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD
VIDEO

Linear leak Tester, with fix heads. Production rate: 3,000 BPH

LS4E
Leak tester LS4E performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 4 fix heads, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 3,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD
VIDEO

Linear leak Tester, with fix heads. Production rate: 4,000 BPH

LS6E
Leak tester LS6E performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.
This leak tester, with 6 fix heads, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 4,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD
VIDEO

Linear leak Tester, with fix heads. Production rate: 6,000 BPH

LS8E
Leak tester LS8E performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.
This leak tester, with 8 fix heads, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 6,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD

Linear leak Tester, with mobile heads. Production rate: 2,500 BPH

LS1-C1

Leak tester LS1-C1 performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.
This leak tester, with 1mobile head, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole. It is recommended to be used in lines where bottles cannot be accumulated over the conveyor.

Maximum production rate: 2,500 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

VIDEO

Linear leak Tester, with mobile heads Production rate: 4,000 BPH

LS2-C2

Leak tester LS1-C1C2performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.
This leak tester, with 2mobile heads, allows keeping an adequate test time, guaranteeing sensibilities of 0.1mm diameter hole. It is recommended to be used in lines where bottles cannot be accumulated over the conveyor.

Maximum production rate: 4,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

VIDEO

Rotary leak Tester, Production rate: 8,000 BPH

LSR8
Leak tester LSR8performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 8 heads, allows keeping an adequate test time even at high speeds, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 8,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

VIDEO

Rotary leak Tester, Production rate: 12,000 BPH

LSR12
Leak tester LSR12 performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 12 heads, allows keeping an adequate test time even at high speeds, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 12,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD

Rotary leak Tester, Production rate: 16,000 BPH

LSR16

Leak tester LSR16 performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 16 heads, allows keeping an adequate test time even at high speeds, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 16,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD
VIDEO

Rotary leak Tester, Production rate: 24,000 BPH

LSR24
Leak tester LSR24 performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 24 heads, allows keeping an adequate test time even at high speeds, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 24,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD
VIDEO

Rotary leak Tester, Production rate: 32,000 BPH

LSR32
Leak tester LSR32performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 32 heads, allows keeping an adequate test time even at high speeds, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 32,000 BPH

*Production reference for 1L bottle. To check other volumes/speeds, please contact AND&OR.

DOWNLOAD

Rotary leak Tester, Production rate: 48,000 BPH

LSR48

Leak tester LSR48 performs the control of plastic bottle’s leakages and avoids sending bottles with pinholes to the filling line. It is appropriate to be installed after the blower in blow molding lines, or before the filler in case of filling lines.

This leak tester, with 48 heads, allows keeping an adequate test time even at high speeds, guaranteeing sensibilities of 0.1mm diameter hole.

Maximum production rate: 55,000 BPH

*Production reference variable depending on bottle format. To check other volumes/speeds, please contact AND&OR.

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Cap closing control

LT1

LEER MÁS
VIDEO

Box weight tester

CPL1
Box weight tester 40CPL1-I detects if any bottles is missing inside a box.

It is appropriate to be installed in the packaging line after the wrap around/box maker machine. It has an electronic system based on a microprocessor and its versatility allows changing the production rate and modifying the weighting parameters.
(Capacity, division, etc.).

DOWNLOAD

Leak tester for closed bottles

VLS-R

Our system VLS-R makes leak control on closed bottles/packaging through pressure decay test.

Its simple, strong and high technology design make it highly reliable, sensitive and precise for productions from 6.000 until 24.000 bph (depending on model and headstock numbers of rotary system).

It is an automatic rotary machine, with electronic equipment based on micro-processor AND&OR. The test is made in a bell closing hermetically, inside there are the closed bottles (full or empty), then the emptiness is made, and the evolution of pressure is calculated during a given period of time. Rejecting the bottles/packaging with a leakage at its output.

DOWNLOAD
VIDEO

Leak and crack testers for 5 gallons containers

LSE-GI

Leak tester LS2E-GI performs the control of 5 Gallons plastic bottles leakages and cracks, and avoids sending bottles with holes to the filling line. It is appropriate to be installed at the beginning of the filling line, after uncapping and previous washing. 

Production rate: from 1,000 to 2,500BPH

Available with 2, 4, 6 or 8 headstocks

Leak and weight tester

LWS

Leak and weight tester LSW is based on a combination of linear leak and linear weight machine. Its microprocessor technology provides a wide range of functions, such as: weighting bottles and detecting micro-leaks at desired sensitivity. The system is fully automatic, simplifying its use and maintenance.

Maximum production rate: depending on model/bottle

DOWNLOAD

360º artificial vision system

VA

360º artificial vision system guarantee plastic bottles, taps, plastic handles and other defects detection.

It detects, among others:

  • Circularity
  • Black dots
  • Breaks
  • Inside/neck flashes
  • Horizontal/vertical flashes
  • Lack of material  

The strictly studied optical design guarantees an optimum image quality with high quality and strength components, in an industrial environment condition, high speeds, and variable lighting and temperature conditions

  • Flexible application
  • Easy configuration
  • Up to 6 inspection tools
  • Different defects types.
  • Inspection of various specific areas of bottles.

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    At And & Or (owned by And & Or, S.L.U.) we will treat the data you provide us in order to send you information related to your request about our products and services. You can exercise the rights of access, rectification, limitation, opposition, portability, or withdraw consent by sending an email to dpd@andyor.com. You can also request the protection of rights before the Control Authority (AEPD). You can consult additional and detailed information on data protection in our privacy policy.

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